ANC2 Alloy Steel Investment Casting Ceramic Shell Of Mechanical Part Alloy steel investment casting 007 manufacturer from China Professional Forging & Casting Parts Supplier Platform

ANC2 Alloy Steel Investment Casting Ceramic Shell Of Mechanical Part

Place of Origin:

Zhejiang, China (Mainland)


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Product Detail

Model No.: Alloy steel investment cast...

ANC2 Alloy Steel Investment Casting Ceramic Shell Of Mechanical Part

ANC2 Alloy Steel Investment Casting Ceramic Shell Of Mechanical Part

Quick Detail:

1.   Alloy steel casting part of a mechanical part;
2.   Material: ANC2 alloy steel;
3. Size: 50X40X25mm;
4.   Weight: 0.12kg;
5. Foundry with PED and ISO9001:2008 certificates;
6.   Chemical composition tested before pouring;
7.   NDT service can be offered.

Description:

Alloy steel mechanical castings for wide range of industries, weights up to 80kg, max size 500x500x350mm, Min wall thickness 1.5mm;

We cast a varaiety of materials such as (duplex) stainless steel, carbon steel, nickel-based alloys, and more with different configurations and sizes:

Stainless Steel (70%)	Carbon Steel	Alloy Steel
CF8 ( 304), CF3M (316L), CF8M (316), CD4MCu, CD4MCuN,ANC20,1.4408,1.4517, 1.4306, 303, 430, 420, 17-4PH, SCS1 and more	1020, 1045 , LCC,SCS16, SCS14, SCS13, 1.0619, WCB, WCC, S355JR and more	ANC2,CLA12C,42CrMo,8Q,4140,6150 and more

Investment Casting Process:

1.WAX DIE MAKING

A wax injection die is built to produce castings per customer's specifications.

2. WAX INJECTION

A wax pattern is produced from the wax injection die.

3. PATTERN TREE ASSEMBLY

Wax patterns are attached to runner system by hot knife.

4. SHELL MAKING

The pattern assembly is dipped into ceramic slurry, coated with a refractory material and dried. The process is repeated until the desired thickness and strength is achieved.

5. DEWAXING

Using regulated steam pressure, an autoclave melts and remove the wax from the ceramic shells.

6.PREHEAT of SHELL

High temperature ovens cure and preheat the ceramic shells before pouring.

7. POURING

Pre-heated Ceramic cavities are poured with the molten metal.

8.KNOCK OFF

The ceramic shell is removed by vibration knocking and the cluster is cleaned.

9.CUT OFF

Castings are cut off from the gating system.

10.MACHINING,SURFACE FINISH,AND INSPECTION

After cutting off and gate removal, all secondary finishing operations are performed. Each casting is inspected according to customer specifications and requirements.

Applications:

Mechanical Components in Valves&pumps,Marine, oil, gas, medical, military, electronics industries.

Specifications:

Standards	ASTM,JIS,DIN,BS,MIL
Maximum Casting Size	500500350mm
Casting weight	10g~80kg
Wall thickness	1.5-2mm Min
Casting process type	silica sol lost wax casting
Machining	CNC machining, CNC lathe
Surface finish	electro polishing, satin finish, hand polished, pickled, zinc plating, vibratory polishing;
Tolerances	German standard VDG P690
Physical performance	Tensile test, Impact test, Hardness test
Chemical composition	Spectrometer
NDT	Dye test, X ray test etc

Competitive Advantage:

Winnington provide one-stop services:

Design Assistance

We assist our customers with concepts, estimating manufacturing costs, manufacturing techniques and material considerations. We are able to participate in upgrading, redesigning, re-evaluating or modernizing existing products to increase performance and/or reduce manufacturing costs.

Tool Making

With in house expertise and tool shop, we have the complete engineering team to create molding / tooling necessary for production.

Secondary Machining

We are equipped with High-precision CNC lathe/milling center to process the interior and exterior of various types of curved surfaces such as cylinder, cones, contrate, chamfer, bevel edges, screw thread, milling holes and boring holes, while conforming to the JB/T8324.1-96 Standard.

Surface Finishing

We provide customers with various surface finishing treatments, including hand polishing, passivation, sand blasting, shot blasting, barrel polishing and vibratory polishing. To meet the growing needs of our customers, special treatments may also be arranged.